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The Types of Automated Sortation Solutions Businesses Should Consider

By July 21, 2022 No Comments

Digitized solutions are transforming the way that factories perform their daily operations, with several businesses and organizations investing in modernized technology to perform tasks that would be too exhaustive to conduct manually. For years, businesses looked at modernizing their processes but hesitated because of cost constraints, especially smaller companies that required high scalability levels of logistics solutions. As a result, many growing companies bided their time or looked for ways to build up the massive investment required to meet the huge financial commitments needed to make the technological shift.


However, solutions have evolved, and technology has been scaled, so smaller companies get more value for their money when investing in reformed logistics processes. More warehouses have been investing in automated sortation solutions and reaped the benefits of technological advancements, with there being three types of solutions that companies select from depending on their size and needs.

The Benefits of Slow-Speed Solutions

Slow-speed solutions are among the most integrated and dependable solutions on the market, particularly for smaller businesses that don’t have a huge inventory and prioritize quality over speed. Considering how important and fast-moving the order fulfillment process can be, manually handling the sometimes arduous elements of organization within a warehouse leaves businesses susceptible to potential mistakes. Even the most seasoned professionals will make errors during the order fulfillment process, causing companies to look for ready-made solutions that match the constantly changing demands of consumers across the board.


The least expensive and most convenient option businesses can opt for is the slow-speed solution. The cheapest automated sortation solutions tend to be the slowest, meaning that such a solution is best suited when the product inventory is low or limited. Also, speed isn’t a priority for companies who leverage this solution, preferring this option merely for the sake of convenience.


Typically, slow-speed solutions work well with standard belt conveyor lines or regular-sized rollers, with this solution churning through 30 or fewer totes/cartons a minute.

Medium-Speed Solutions are Convenient For Businesses of Different Sizes

Medium-speed solutions for warehouses and logistics are more convenient for businesses of all sizes to consider with a balanced focus on quality and time while managing a decent amount of inventory.


Medium-solutions are faster than slow-speed solutions, moving considerably more items. Compared to slower solutions than can move 30 totes a minute, medium-speed solutions for logistics organizations will move through up to 200 items each minute. These machines also come in more style variations than their smaller counterparts, meaning that companies can get the design or size they feel matches their branding or moving requirements.


The most popular types of medium-speed machines businesses use when prioritizing these solutions are pop-up machines. They’re linear sorters pushing products down belt conveyor lines. Whenever items reach diversion points, wheels or rollers will come up and lift the items from the surface. The items are subsequently moved away from conveyors at a specific angle and then redirected to the right location before repeating the process.

High-Speed Solutions Work For High Inventory

When speed is of the essence and inventory is relatively high, then high-speed solutions are the most helpful solutions for businesses. These solutions are particularly necessary for bigger businesses that need to shift as many items as possible.

High-speed solutions for businesses can process up to 450 items each minute with several high-speed machines used for manual package insertion. Meanwhile, other machines use a combination of methods to completely digitize the entire organization process.

Digitized Organization Solutions For Inventory, Shipping, and Receiving

The most common modern organization solution for most businesses is for shipping and receiving purposes. During packing, picking, and shipping, items will be organized several times before heading to the appropriate destinations. Several major companies specializing in shipping and receiving goods have been using digitized organization solutions as the crux of their respective operations. Whether it be FedEx, UPS, or the United States Postal Service, many of the most popular and respective shipping services have been using automated sortation processes for years now.


New machines make modernized shipping and receiving solutions available for businesses of all sizes. Whether low, medium, or high-speed solutions, the technology streamlines operations for businesses, and they realize much-improved efficiency as a result. Regarding logistics and warehousing, businesses should not be doing organization manually because the time spent on handling organization with manual labor greatly affects productivity. With digitized solutions in place, the need to do organization manually for logistics and warehouses makes no sense.


Digitized organization solutions, as mentioned above, are particularly helpful for handling inventory. Digitized solutions can improve inventory management, handling incoming products, and help businesses to save hours of tracking inventories following sales. Modernized organization solutions and tools are useful for streamlining inventory management, taking the exertions of checking and restocking off of staff, allowing staffers to focus on high-value items. With inventive organization technology, businesses receive fully customized and personalized technology built to the exact specifications and needs that each business has. Unless managers have the financial wherewithal and time to hire staff to handle these specific logistics and warehouse solutions, then opting for digitized solutions takes a lot of stress off the hands of the labor force.


Whether businesses need a pick-me-up regarding productivity or are dealing with financial constraints, then businesses should consider digitization to ease all worries. There is a wide array of machines that business owners can opt for when seeking digitized solutions for warehouse and logistics-related matters, including case and unit options, pivoting arm solutions, pushers, crossbelt, and tilt-tray options, Bombay and pocket options. Unit and case options are particularly versatile for businesses, including sliding and narrow belt options, making warehouses more agile and the organization process look simpler than normal.



Going forward, businesses looking to fully optimize warehouse operations, logistics, and other elements should consider using high, medium, or slow-speed solutions to add much-needed scalability and flexibility to daily operations, improving business capabilities and efficiency at every turn.