Blog Post

Why Automated Sortation Changes The Way Companies Do Business

By June 30, 2022 No Comments

Digitization across industries is a necessity, especially since external factors continue to change drastically, forcing businesses to modernize to keep pace with increasing demand. Smaller businesses, have largely been hesitant to adopt this type of digitization mainly due to cost and scalability considerations. However, modernized solutions are available for companies, creating affordable and effective processes for warehousing and various kinds of logistics.


Digital tools reduce the workload, eliminating manual labor and human error while streamlining the production process and avoiding any reworking from picking errors. Digital tools also boost processing capacity and simplify logistics, allowing businesses to focus on other aspects of their day-to-day operations, such as customer service. Automated sortation is the way to go for businesses that need to offset the labor shortage gripping industries in recent times.

Why Is This Form of Digitization a Necessity?

Digitization is an important part of logistics since it streamlines the order fulfillment process for businesses, reducing errors and making the process more time-efficient so that they can readily accommodate more orders.


Companies that fail to adopt digitization risk a high amount of human error. The manual process involves loading products and items on conveyor systems which are subsequently pushed forward to different destinations using categorization methods. Digitization takes away a lot of legwork for workers because they can spend fewer hours handling and overseeing this vital aspect of logistics. Customers can rely more on services because businesses have the advanced technology at their disposal to readily address their needs.


There are various types of automation sortation solutions that run at different speeds, depending on the needs of the businesses and clients. The solutions include slow, medium, and high-speed options that move varying numbers of items each minute.

Slow-Speed Solutions are Cost-Effective for Small Businesses

There are slow-speed solutions for this aspect of logistics, the least expensive of the three solutions businesses can use when  digitizing their processes.


While the slow-speed solution is the least costly, it’s only convenient for businesses with low inventory. It doesn’t prioritize speed when optimizing logistics processes. Many slow-speed options operate efficiently with belt conveyor lines and standard rollers. The system works through less than 30 cartons or totes a minute.


Small businesses that don’t have that many goods in stock can opt for a slow-speed solution. But, it has its limitations, and if inventory picks up, the need for a faster solution becomes apparent.

Medium-Speed Solutions Combine Speed and Processing Capabilities

These solutions are quicker than the slow-speed options and are ideal for small to medium-sized businesses with a significant amount of inventory. These solutions improve throughput and are time-efficient, moving anywhere between 30 and 200 items per minute.


With medium-speed solutions for automated sortation in place, businesses can use machines in various styles, providing a wide range of options and designs than slow-speed machines. The most popular medium-speed solutions for arranging are pop-up machines. The pop-up machines for digitized arrangement are linear and push different products down a conveyor line. Once items reach a point of diversion during the process, different wheels or rollers will lift the items from the surface area. Subsequently, the machine moves away from the conveyor at an angle before being successfully redirected to the correct location.


Powering and redirection happen relatively quickly, allowing for an easier transfer of items at significantly higher quantities.

High-Speed Solutions Helps Businesses With Critical Processing Needs

High-speed solutions for digitized logistics processes are especially useful for businesses that have high inventory levels and critical processing needs. For situations where speed is the priority, there are machines available that can divert anywhere between 150 and 450 items per minute. The products used for high-speed solutions can be manually inserted into machines or automatically inserted through various methods.

Digitized Logistics Solutions Improve Inventory Management

By using digitized logistics solutions, businesses upgrade the quality of inventory management and arrangement regardless of the speed chosen. With increased digitization for arrangement and other logistics processes, businesses prevent their labor force from spending too much effort on tasks that can easily be handled by machinery. Instead, this allows workers to focus on customer service and other important elements of their daily operations.


With digitized logistics solutions, businesses improve the trackability of inventory following sales with organized tools and versatile machines to streamline inventory management consistently. All checking and restocking will be taken off the hands of employees, reducing labor costs for businesses and eradicating the hassle for managers, knowing that digitization is leading the way.


Inventory technology can be created to a business’ exact needs and specifications, sparing them time and money to hire externally to handle the processes. Whether for small businesses that have financial struggles or for bigger businesses that manage high inventory levels, digitized logistics solutions can be very beneficial for companies.

Automated Sortation Also Helps Shipping and Receiving

One of the most common digitized logistics solutions is for companies specializing in shipping and receiving. Through picking, packing, and shipping, items are sorted multiple times before heading to their respective destinations. Some of the biggest shipping companies used digitized logistics solutions to handle the high demand for shipping/receiving goods or mail.


New technology for shipping and receiving streamlines processes, provides scalability, improves the tracking of items, and eradicates outdated methods. Regarding warehousing and logistics, businesses should not conduct arrangement processes manually. With several machines available to make shipping and receiving easier, businesses can spend less time worrying about customer happiness and more time building effective procedures that cater to the needs of their clients, as well as staff who wish to spend less time doing menial activities.


Digitization improves the quality and efficiency of logistics while winning trust from clients and other businesses, optimizing shipping, receiving, handling, and other aspects of daily operations. It’s no longer a can-have. It’s a must.